USAfixTM - Repair Guide (RG) - Master

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- Replace the Belt Tensioner

Level of Difficulty - MEDIUM	Estimated Completion Time - 60 minutes
TASKI - SWINGO XP
	Tools Required Tool   Ratchet-Socket standard 1/2 in Wrench-Allen metric 4.0mm Wrench-Allen metric 5.0mm Wrench-Allen metric 6.0mm
	Parts Required Part Description Price Available Purchase 192-0082 Screw M8 x 40mm socket head cap $0.89 Back Order Qty: 192-0105 Washer M8 $2.44 Back Order Qty: 192-0510 Nut M8 self locking $2.44 Back Order Qty: 192-1866 Ball bearing $2.44 Back Order Qty:

Step   Procedure & Parts & Tools 1 TURN THE MACHINE ON AND PUSH THE BRUSH BUTTON TO LOWER THE BRUSH DECK. TURN MACHINE OFF. 2 SLIDE THE BRUSH OUT FROM BRUSH DECK. 3 REMOVE THE 5 SCREWS HOLDING THE BRUSH DECK COVER. Wrench-Allen metric 5.0mm 4 REMOVE THE SCREW FROM THE BUMPER WHEEL. Wrench-Allen metric 5.0mm 5 SLIDE THE BRUSH COVER FROM BRUSH DECK. 9 NOTE: THE BRUSH DECK HAS BEEN REMOVED FROM MACHINE FOR ILLUSTRATION PURPOSES ONLY. YOU DO NOT HAVE TO REMOVE THE BRUSH DECK. REMOVE THE 4 BOLTS HOLDING THE BRUSH MOTOR TO THE BRACKET. Wrench-Allen metric 4.0mm 10 REMOVE THE BOLT HOLDING THE LEFT BELT GEAR TO THE BRUSH DECK. Wrench-Allen metric 4.0mm 12 SLIDE THE BELT FROM THE BRUSH MOTOR. 13 REMOVE THE 4 BOLTS HOLDING THE WHITE BEVEL GEAR TO THE BRUSH DECK. Wrench-Allen metric 5.0mm 14 THE 4 BOLTS AND 8 WASHERS ARE NOW REMOVED FROM THE BEVEL GEAR BRACKET. 15 LIFT UP ON THE BEVEL GEAR ASSEMBLY TO REMOVE IT FROM THE BRUSH DECK. 16 REMOVE THE BOLT HOLDING THE RIGHT BELT GEAR TO THE BRUSH DECK. Wrench-Allen metric 4.0mm 17 REMOVE THE BOLT HOLDING THE RIGHT BELT GEAR TO THE BRUSH DECK. 18 LOOSEN THE BOLT AND THE NUT AT THE SAME TIME. Wrench-Allen metric 6.0mm Ratchet-Socket standard 1/2 in 19 REMOVE THE NUT, WASHER AND 3 BEARINGS FROM THE BELT TENSIONER BOLT. 20 PULL THE BELT TENSIONER BOLT FROM THE BRUSH DECK. 21 REPEAT STEPS 18 THRU 20 TO REPLACE THE OTHER 3 TENSIONERS. Part Description Price Qty 192-0082 Screw M8 x 40mm socket head cap $0.89 Qty:   192-0105 Washer M8 $2.44 Qty:   192-0510 Nut M8 self locking $2.44 Qty:   192-1866 Ball bearing $2.44 Qty:   22 REVERSE STEPS 2 THRU 18 TO REASSEMBLE THE MACHINE. NOTE: WHEN REINSTALLING THE GEARS, THE POINTER ON THE GEAR NEEDS TO BE LINED UP WITH THE SLOT ON THE BASE PLATE.